If you are designing a plastic part and how you will produce it, you need to consider several factors to keep the process on track. You have to think about the budget, which includes hours of production, maintenance, and lead times.
If you do not meet budget constraints, it is often due to the machines not performing properly. The following are some recommendations to help keep you on target:
Make Sure the Production Area Is Clean
When the production area is dirty and cluttered, the process will slow down. Dirty machines, dust, oil, spilled plastic pellets, and other messes can not only slow down the process but make the machinery that detects defects not work optimally. The more time it takes to clean up the area, the less time is spent on production. You have to remain vigilant in keeping production areas neat and tidy to remain on task and on budget.
Stay Organized
Another productivity problem is improper organization. Tools should be in their proper areas to ensure no one spends additional time looking for a certain piece of equipment to do the job. The more time spent looking for items that are out of place, the less time is spent on production.
Also take the time to inspect the tools and materials to make sure they are in good condition. Preventing problems due to faulty tools and equipment will ensure your project remains on schedule.
Keep the Molds and Dies Clean
As you move through production, you now know to keep the area and the machinery clean and orderly not only to save time but also to avoid contaminants getting into the product. Once the product is complete, it is just as important to keep the molds, dies, and casts clean. Clean out these cavities after each project before you put them away. This will preserve the equipment but will also ensure your tools are ready to go for the next project.
Maintain All Auxiliary Equipment
You also need to think about the equipment that is not directly related to the plastics processing. This can include temperature controls, heating elements, and chillers. You need proper cooling time for the plastic to attain a good quality. There are many tools you can use to do this project, such as cleaners, descalers, and purging compounds. These products make the job much easier and more productive.
Contact a professional for more information about plastic processing.
